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Fatigue Testing Machine

The Fatigue Testing Machine that we are presenting is technologically advanced testing equipment, engineered for the determination the fatigue strength or fatigue life of a material. Fatigue is a fact of weakening of a material that is caused by repeated usage of loads. This is an ideal system due to its constant performance, super operational fluency, and ability to adjust the low platen automatically. Owing to its dimensional accuracy, small size and ideal weight, it can effortlessly be installed in testing unit. Further, Fatigue Testing Machine has a digital control panel, which allows operator to run all respective functions easily.

Dynamic Fatigue Testing Machine

Price: 5000000 INR /Piece

  • Equipment Type Dynamic Fatigue Testing Machine
  • Accuracy 1% of reading
  • Application Foam, mattress, cushion durability/fatigue assessment
  • Automation Grade Semi-Automatic/Automatic
  • Capacity Designed for foam, mattress, and cushion fatigue
  • Control Mode Microprocessor based (automatic/manual switching)
  • Display Type Digital LCD screen
  • Features Programmable cycles, automatic stop, safety enclosure
  • Frequency 50 Hz
  • Gas Pressure 0.50.7 MPa (compressed air required)
  • Hardness Shore A: 1090 (as per material)
  • Humidity 20%90% RH
  • Interface Type RS232/CAN
  • Machine Weight Approximately 90 kg
  • Main Domestic Market All India
  • Main Export Market(s) North America, Africa, Asia, Australia, South America, Eastern Europe, Western Europe, Middle East, Central America
  • Max Height 1200 mm
  • Measuring Range 0200 mm displacement
  • Minimum Order Quantity 1
  • Mounting Type Floor-standing
  • Number of Specimens 24 specimens per test
  • Operating Voltage 220V
  • Port Size Standard 1/4 inch
  • Power Supply 220V AC, 50 Hz, single phase
  • Price 5000000 INR
  • Resolution 0.1 mm
  • Response Time 1 sec
  • Specimen Size 400 200 mm (max recommended)
  • Temperature 10C to 40C
  • Test Range Up to 500,000 cycles or as set
  • Test Speed 20120 cycles/min (adjustable)
  • Test Stroke 30100 mm adjustable
  • Test Width Up to 500 mm
  • Unit of Measure Piece/Pieces
  • Unit of Price Piece/Pieces
  • Usage Industrial material testing

Being a client centric organization, we are offering a wide array of Dynamic Fatigue Testing Machine. It is used to test foam fatigue by repeating indentation of a test piece. In addition to this, provided machine adjust the low platen automatically. Dynamic Fatigue Testing Machine is able to enable a solution for dynamic materials testing. It is retrofitted to a wide variety of testing systems from other providers. It is used to determine the durability of a material. 



Precision and Reliability for Material Fatigue Testing

Engineered for consistent and accurate fatigue measurements, this machine utilizes a heavy-duty frame and electro-mechanical actuator to perform demanding cyclic tests. It supports a wide range of specimen sizes and test strokes, making it suitable for evaluating the long-term performance and durability of various foam and cushion products used in mattresses and seating applications.


Advanced Control and User-Friendly Operation

With a microprocessor-based system, users can switch smoothly between automatic and manual test modes. The digital LCD display offers clear readings, while programmable cycles and an emergency stop enhance test flexibility and operator safety. Data is conveniently logged and exported via USB for efficient analysis and reporting.


Optimal Safety and Clean Operating Standards

Built-in safety features, including interlocks and overload protection, ensure secure operation during testing. Operating requirements include a vibration-free, dust-controlled indoor space, and the system maintains a low noise level, safeguarding both specimens and users. Floor-standing design and compact footprint simplify installation and usage in laboratories and production environments.

FAQ's of Dynamic Fatigue Testing Machine:


Q: How is the Dynamic Fatigue Testing Machine operated?

A: The machine operates via a microprocessor-based control system, allowing automatic or manual switching. Users set test parameters, specimen count, and cycle numbers through an intuitive interface, after which the electro-mechanical actuator performs the programmed fatigue tests.

Q: What types of materials can be tested using this machine?

A: This equipment is specifically designed for industrial fatigue assessment of foams, mattresses, and cushions. It can accommodate specimens up to 400 200 mm and test up to four samples simultaneously, making it versatile for varied material testing applications.

Q: When is data recorded and how can it be retrieved?

A: Data is logged continuously during each fatigue testing cycle by the in-built data logger. Upon completion, users can export test results quickly to a USB drive for further analysis and record-keeping.

Q: Where should this machine be installed for optimal performance?

A: For best results, install the machine indoors in a vibration-free, dust-controlled room. Maintaining an operating temperature between 10C and 40C and humidity levels from 20% to 90% RH ensures accurate and reliable results.

Q: What is the process for setting the test parameters and starting a test?

A: Operators select the number of cycles, adjust test speed (20-120 cycles/min), set test stroke (30-100 mm), and input specimen details through the LCD interface. After configuring parameters, the machine initiates the testing sequence, monitoring and recording data automatically.

Q: How does the safety system protect users and equipment?

A: Safety is ensured through an emergency stop button, safety interlocks, overload protection, and an enclosure around the test area. These features help prevent accidents and equipment damage during operation.

Q: What are the main benefits of using this fatigue testing machine?

A: Key benefits include highly accurate fatigue analysis, programmable cycles up to 999,999, rapid data export, quiet operation, and strong safety features. Its automated controls and robust construction reduce manual workload and improve productivity in industrial testing environments.

Servo Fatigue Testing Machine

Price: 3500000 INR /Set

  • Equipment Type Servo Fatigue Testing Machine
  • Accuracy 1% of reading
  • Application Dynamic fatigue testing of materials, components, and assemblies
  • Automation Grade Fully automatic
  • Capacity Up to 100 kN
  • Certifications ISO
  • Control Mode Servo Control (PLC based)
  • Delivery Time 10 Week
  • Display Type 7-inch touch screen
  • Features Automatic data acquisition, real-time display, data storage, programmable tests
  • Frequency 0.1 Hz to 20 Hz
  • Gas Pressure 0.4 - 0.6 MPa
  • Hardness Up to HRC 65
  • Humidity 20% - 80% RH
  • Interface Type USB/RS232
  • Machine Weight Approx. 350 kg
  • Main Domestic Market All India
  • Main Export Market(s) North America, Asia, Africa, Australia, South America, Eastern Europe, Western Europe, Middle East, Central America
  • Max Height 1300 mm
  • Measuring Range 0.01 - 50 kN
  • Minimum Order Quantity 1
  • Mounting Type Floor mounted
  • Number of Specimens 1 - 2
  • Operating Voltage 220V AC
  • Packaging Details STANDARD PACKING
  • Payment Terms Telegraphic Transfer (T/T), Others
  • Port Size Standard M20
  • Power Supply AC 220V, 50/60 Hz
  • Price 3500000 INR
  • Resolution 0.001 mm (displacement), 0.01 N (force)
  • Response Time 10 ms
  • Specimen Size Customizable / Up to 20 mm diameter
  • Supply Ability 5 Per Month
  • Temperature Room temperature (10 - 40C)
  • Test Range 0 - 50 kN (customizable)
  • Test Speed 10 - 300 mm/min
  • Test Stroke Up to 100 mm
  • Test Width Customizable / Up to 350 mm
  • Unit of Measure Set/Sets
  • Unit of Price Set/Sets
  • Usage Fatigue test, cyclic test, low cycle & high cycle test
UNIFTM series Microcomputer Electronic Servo Fatigue Testing Machine available in various capacities upto 50 KN load.

Comply Standard : ISO3385 / ASTMD3574 

 Application :

Mainly used to do the dynamic and static mechanical fatigue test for materials and parts . The machine could also complete the fatigue test of other structural parts with different fixture. The machine also can be used for materials or structural parts, auto parts and other static mechanical performance test. It is a popular machine for the university, research institutes, enterprises and other experimental equipment to test.

Advantages:

Facilities advantages: No matter where your team works-laboratory, office, or traditional workshop, the equipment can be quickly installed and used without additional infrastructure, easy to connect, compact design, quiet operation, low maintenance.

Performance advantages:  The system can provide accurate results for dynamic and static tests. It is suitable for the testing of a large number of materials or components. Linear linear electric actuators provide highly repeatable dynamic and static drives. The large diameter pillars and solid floor make the machine highly rigid Prominent, with imported dynamic force sensor, to ensure accurate measurement of force; built-in high-resolution digital encoder to ensure accurate control and measurement of sample position




Precision Control and Measurement

Equipped with a servo-driven system and linear encoder, this testing machine offers top-tier displacement control and precise force measurement. Achieve accuracy within 1% of the reading, and take advantage of fine resolution with 0.001 mm for displacement and 0.01 N for force. This level of precision ensures dependable results for both high and low cycle fatigue tests.


Comprehensive Test Capability

The machine is engineered to handle a broad spectrum of fatigue, cyclic, tension, compression, and bending tests. Its programmable software allows users to customize test parameters, while the robust loading frame supports specimens up to 20 mm diameter or 350 mm width. Operating speeds from 10 to 300 mm/min and test frequencies from 0.1 Hz to 20 Hz make it suitable for diverse fatigue life studies.


User-Friendly Automation and Safety

This floor-mounted, fully automatic tester integrates emergency stop, overload protection, and travel limit switches for maximum operator safety. The intuitive 7-inch touchscreen, automatic data collection, and programmable test routines streamline laboratory workflows. Data can be easily exported via USB or RS232, supporting seamless documentation and analysis.

FAQ's of Servo Fatigue Testing Machine:


Q: How does the Servo Fatigue Testing Machine ensure measurement accuracy during fatigue tests?

A: This machine uses a high-precision linear encoder for displacement measurement and advanced servo control for force application, achieving accuracy within 1% of the reading and providing detailed resolution (0.001 mm displacement, 0.01 N force).

Q: What testing methods can be performed with this equipment?

A: The device supports a range of test methods including tension, compression, bending, and cyclic loading, making it versatile for dynamic fatigue testing across various materials and assemblies.

Q: When should I use the servo fatigue tester over other fatigue testing machines?

A: This equipment is ideal when your application demands high accuracy, automation, customized specimen size support, and real-time data analysis, especially in research, quality assurance, or materials development environments.

Q: Where can I operate this machine, and what are the installation requirements?

A: Designed for laboratories, factories, and quality control centers, it requires floor mounting, AC 220V power, and a controlled environment with temperature between 10-40C, and humidity of 20%-80% RH.

Q: What is the process for running a fatigue test on the machine?

A: After mounting the specimen and setting test parameters via the touch screen or PC software, the fully automatic system conducts tests as programmed, providing real-time results and options for data export in CSV or Excel formats.

Q: How does the machine benefit laboratory workflows and user safety?

A: It offers fully automatic operation, programmable testing, and automatic data acquisition, reducing manual intervention. Operator safety is prioritized through features like emergency stop, overload protection, and travel limit switches.

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